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Leichardti's Diy Led Pendants

DIY LED Cree Luxeon

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4 replies to this topic

#1 Leichardti

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  • Joined: 11-December 14
  • Location:Perth
  • Location: Butler

Posted 14 July 2019 - 04:13 PM

I decided to try go above and beyond with these lights and try produce something professional. 
It all started here, with this first version: 
This is where I first started playing with 3D design. The idea was an enclosed heatsink + fan + LDD-H drivers in the enclosure. I went and got it all 3d printed and we ended up with V1:
The colours were good, the light was bright and everything remained nice and cool. This light is over my tank today and has grown plants really nicely. 
However, I discovered a few issues:
a) Not great ventilation. The small air ducts annoyingly creates a wooshing noise from the fan which is otherwise silent. 
B) I printed in PLA - This is fine if the fan never fails, however I accidentally unplugged it once. The enclosure basically melted. 
c) The mounting system isn't great - I didn't think about how I was going to mount it when I designed the enclosure and so I had to improvise. The way I ended up mounting it works, but isn't that great.
d) The internal wiring is a mess. 2 channels have recently failed probably partially due to this. 
So keeping these issues in mind I have redesigned the entire light - This time using my own aluminium MCPCB's with custom made drivers and even a wifi card add on if I want that (in future), an open heatsink and a tank mounting design. It is way more compact due to the PCB and a thinner heatsink I can use due to the better ventilation.
Here are some Fusion screengrabs:
The LED spectrum I've used for this is also different - This time I have focused more on Chlorophyll peaks and the CRI - The end result should be about 6500K and ~90+ CRI according to Spectra. The WiFi card that can add on is on a stackable pcb - There is a 3.3v regulator on the main PCB to feed it if I add it on. It only adds 7mm or so onto the design. I know little about coding however I knew nothing about 3D design before I began this project so I'm sure I'll manage if I go that route.
I'm sending the PCB's off to be made and assembled pretty soon, as soon as the manufacturers get back to me. Once I recieve those I'll be sending off the 3d files for the enclosure and mounting parts to be printed, likely in ABS this time.
More updates then ;)

#2 ice

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  • Joined: 18-January 07
  • Location: Huntingdale, WA

Posted 15 July 2019 - 07:25 AM

Very cool mate!

#3 Delapool


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  • Joined: 10-July 15
  • Location:Viveash
  • Location: Viveash

Posted 15 July 2019 - 12:20 PM

Impressive! Be keen on updates.

#4 Leichardti

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  • Joined: 11-December 14
  • Location:Perth
  • Location: Butler

Posted 26 January 2020 - 03:27 PM

10x of my PCB’s arrived today and will hopefully be getting one built within the next month.
<90CRI, 100 watts, 4 channels of white, red, green and blue to control using an inbuilt wifi controller. Sits perfectly on the fan cooler.

#5 ice

  • Forum Member
  • Joined: 18-January 07
  • Location: Huntingdale, WA

Posted 26 January 2020 - 04:20 PM

Awesome mate :)

Also tagged with one or more of these keywords: DIY, LED, Cree, Luxeon

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